Breviary Technical Ceramics

 

      Design

 

 


   

7.5.3.6 Manufacturing-Specific Details

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  • Provide taper with
    b 0.005 h to ease removal from the mould
    (not necessary for isostatic pressing and extrusion)

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  • leave countersinks open to the edge (crack prevention)

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  • select a sufficiently large edge clearance for holes
  • Ratio s/h


    Examples:

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  • avoid protruding details with a small cross-sections

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  • limit the height of parts that are uniaxially pressed

    h/d < 6 possible
    h/d < 3 favourable

  • ensuring minimum wall thickness

    h/s > 8 Extrusion or isostatic pressing

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  • lateral holes should not intersect
  • avoid lateral holes

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  • ensure technically practicable parallelism

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  • Angled parts should have thick arms, minimised finishing surfaces and
    well-defined mounting areas

Figures 155-163: Pay attention to manufacturing-specific details

  • Special features of wet and dry pressing

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  • Avoid tapered shapes (cylindrical ends result in good edges and
    reduced tool wear)

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  • Sharp (or feather-) edged dies that may meet during pressing are unusable, add a small cylindrical section with a small end region

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  • shallow inclines, or none at all, yield denser microstructures

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  • avoid sharp internal corners

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  • avoid rounded edges or edges with acute angles

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  • avoid sharp corners and edges at the
    intersection of
    lands and ribs
    (risk of cracking and liability to fracture)

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  • avoid flat bottoms
    in blind holes
    (overpressing)

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  • reduce upper countersink depth and allow sufficient wall thicknesses to result in lands without cracks and a more uniform density

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  • avoid overpressing flanges, keep press depth from the top small in order to achieve a uniform
    density

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  • run lateral undercuts (internal and external) to the top

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  • rounded or bevelled edges are easier to
    demould; keep bottom thicknesses large; keep depression ‘a’ on the top face if possible to only 0.5 to 1 mm deep

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  • incline transitions wherever possible

 
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  • move lateral holes into the upper region of the part
    (easier manufacture using a bar)

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  • Avoid thin free-standing walls
    (danger of distortion)

Figures 164-177: Consideration of process-specific features for wet and dry pressing

 

  • Special features of extrusion

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  • non-uniform material distribution and
    excessively thin walls lead to cracks

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  • avoid sharp outer edges

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  • rounding prevents cracks and spalling

Figures 178-180: Consideration of process-specific features for extrusion

  • Special features of sintering

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  • provide flat surfaces to avoid the need for
    custom-made
    kiln furniture
  • avoid offset and
    relatively small
    mounting surfaces

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  • keep support points close together
    (risk of warping)

Figures 181-182: Consideration of process-specific features for sintering
  • Special features of glazing

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  • provide channels to accept the glaze

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  • attempt to keep
    support or mounting points free from glaze

Figures 183-184: Consideration of process-specific features for glazing

 
 
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